46 years experience delivering complete card solutions.

Fuel & Prepaid Cards

Secure cards for controlled spending

Fuel and prepaid cards help organisations manage spending, control access to funds and support day-to-day operations for staff and drivers.

At Certus, we produce and personalise fuel and prepaid cards for secure financial programmes, ensuring every card and PIN is manufactured and delivered accurately through our secure UK facilities.

Reliable cards to control spend

Fuel and prepaid cards help organisations manage expenses, provide controlled access to funds and support large networks of drivers, employees or account holders.

These programmes often require high levels of security, accurate personalisation and reliable fulfilment. Cards must integrate with existing payment systems while supporting clear identification and spend controls.

At Certus, we manufacture and personalise fuel and prepaid cards at scale, supporting programmes that issue cards to thousands of users while maintaining secure handling of cardholder data and PIN information.

Why choose Certus Card Group?

With decades of experience producing secure cards, Certus supports financial, fleet and prepaid card providers with reliable card production and fulfilment.

Our secure processes ensure cards are personalised accurately, PIN information is handled safely and programmes can scale efficiently as new cards are issued.

Fuel and prepaid cards must be durable, secure and compatible with payment systems used across fuel networks and financial programmes. Certus produces high-quality plastic cards designed to perform reliably in everyday use.

Technology integration Magnetic stripes, RFID, NFC and other card technologies can be incorporated to ensure compatibility with payment and transaction systems

Durable cards. Produced using Eco PVC and Recycled PVC materials designed to withstand frequent handling.

Secure personalisation. Cards can be personalised with embossed details, printed names, account numbers and other cardholder information.

Programme identification. Multiple card designs can be used to identify spend limits or card types, such as fuel-only cards or broader maintenance allowances.

Fuel and prepaid cards are often distributed directly to cardholders, making secure and reliable delivery essential. Certus produces a range of carriers designed to support card distribution while providing space for important information.

From personalised letters and envelopes to more detailed programme packs, carriers help ensure cards arrive securely and clearly communicate programme details to the cardholder.

Personalised mailings Letters and envelopes can be personalised to match each cardholder and support secure delivery.

Camera verified matching Carriers can be matched to cards to create, ready to mail solutions.

PIN distribution letters Dedicated PIN letters can be produced and mailed separately to enhance security..

Large branding area Carriers provide space for welcome information, programme instructions or promotional materials.

Fuel and prepaid card programmes often involve ongoing operational management, including card activation, replacements and customer enquiries. To support this, Certus provides Ostium, our self-service card management portal.

Ostium allows programme operators and customer service teams to manage card programmes easily while providing visibility across production and fulfilment.

24/7 Portal Access Access your card management system anytime, even outside customer service hours.

Instant Card Lookup Quickly search and locate cards to resolve customer queries in real time.

Mail & Delivery Tracking Track cards sent directly to cardholders to see exactly where they are in production or delivery.

Production Control Stop card production or request card reissues directly through the system.

Mutli-channel delivery

Fuel and prepaid card programmes often require cards to be distributed securely to large numbers of cardholders.

Certus provides fulfilment services designed to support both bulk distribution and direct-to-cardholder delivery.

Bulk delivery to programme managers

Cards can be bundled and delivered to fleet managers or programme administrators for internal distribution.

Direct to cardholders

We can fulfil single or bulk orders and ship them direct to your customers who purchase online

Secure PIN distribution

Cards and PINs can be produced and mailed separately to enhance programme security.

International delivery

Cards can be distributed across the UK and internationally to support large programmes.

Introducing

Digital Pin Delivery

Distributing PIN numbers securely can add complexity to fuel and prepaid card programmes. With Ostium, our customer service portal, PINs can be delivered digitally through a secure PIN claim system, removing the need for separate PIN mailers.

Cardholders receive instructions to securely claim their PIN online, reducing postal costs while adding an additional layer of security to your card programme.

Book a consultation to discuss moving your PIN delivery system to Ostium.

From Concept to Customer

Whether you’re launching a new programme or enhancing an existing one, our team provides complete support from concept to delivery. Our end-to-end service ensures every element of your programme is designed, produced and managed with precision.

Our wrap around service includes:

Understanding your programme, technical requirements and delivery goals to shape the right card solution from the outset.
Direction Arrows
01. CONSULTATION

Artwork development, layout guidance and production planning to ensure cards and carriers are ready for manufacture.
Direction Arrows
02. PRODUCTION

Secure handling, formatting and validation of customer data for accurate personalisation and fulfilment.
Direction Arrows
03. DATA

Ongoing customer service, account management and online ordering tools to keep programmes running smoothly.
04. SUPPORT

Book your free consultation

Build a programme that’s secure, scalable and designed to perform across every channel. Tell us about your requirements and one of our team will help you create the right solution.